Mundima yemazuva ano yekugadzira otomatiki uye kubata zvinhu, vacuum chucks yave chishandiso chakakosha chekusimudzira kushanda nesimba uye kuderedza mutengo wevashandi. Vachivimba nemusimboti wevacuum yakaipa kudzvanywa, vanogona kuomerera kune maworkpiece ezvakasiyana zvinhu uye maumbirwo, vachigonesa kukurumidza-kumhanya, kwakaringana, uye kwakachengeteka kubata mashandiro. Kubva pagirazi mapaneru, simbi mashizha, kune zvigadzirwa zvepurasitiki uye makadhibhokisi mabhokisi, vacuum chucks anogona kuzvibata zvese zviri nyore, uye anoshandiswa zvakanyanya mumaindasitiri akadai sekugadzira zvemagetsi, kugadzira mota, uye Logistics kurongedza.
Mundima yemazuva ano yekugadzira otomatiki uye kubata zvinhu, vacuum chucks yave chishandiso chakakosha chekusimudzira kushanda nesimba uye kuderedza mutengo wevashandi. Vachivimba nemusimboti wevacuum yakaipa kudzvanywa, vanogona kuomerera kune maworkpiece ezvakasiyana zvinhu uye maumbirwo, vachigonesa kukurumidza-kumhanya, kwakaringana, uye kwakachengeteka kubata mashandiro. Kubva pagirazi mapaneru, simbi mashizha, kune zvigadzirwa zvepurasitiki uye makadhibhokisi mabhokisi, vacuum chucks anogona kuzvibata zvese zviri nyore, uye anoshandiswa zvakanyanya mumaindasitiri akadai sekugadzira zvemagetsi, kugadzira mota, uye Logistics kurongedza.
Meiwha Vacuum Chuck
I. Kushanda Nheyo yeVacuum Chuck
Nheyo yekushanda yevacuum chuck yakavakirwa pamusiyano wekumanikidzwa kwemhepo. Nemashoko akapfava, inogadzira nzvimbo yakaderera-pressure (vacuum) zvine hunyanzvi, uye inoshandisa musiyano wemusiyano pakati pemhepo yekunze yakajairwa nemhepo uye mukati mepasi pepasi kuti ibudise simba rekunamira, nekudaro "kusveta" chinhu mukati.
Vacuum chuck operation process:
1.Sealed contact: The lip edge of the chuck (kazhinji inogadzirwa ne elastic zvinhu zvakadai serabha, silicone, polyurethane, nezvimwewo) inosangana nechepamusoro pechinhu chiri kushambadzirwa, ichigadzira chekutanga, chisimbiso chakavharwa (nzvimbo yemukati yechuck)
2.Vacuuming: Mushonga wejenareta wakabatanidzwa kune chuck (yakadai sepombi yepombi, Venturi tube / vacuum generator) inotanga kushanda.
3.Create pressure difference: Sezvo mhepo iri kubviswa, kudzvinyirira mukati me chuck cavity kunokurumidza kuderera (kuumba kusagadzikana kusina kunaka / vacuum state).
Panguva ino, kumanikidzwa kwemuchadenga kunze kwechuck (inenge 101.3 kPa / 1 Bar) yakakura kwazvo kupfuura kudzvanywa mukati mechuck.
4.Generate adhesive force: Iyi mutsauko wekumanikidza (external atmospheric pressure - internal vacuum pressure) inoshanda panzvimbo inoshanda apo chuck inosangana nechinhu.
Zvinoenderana neformula, adsorption force (F) = pressure difference (ΔP) × inoshanda adsorption area (A), simba perpendicular pamusoro pechinhu (adsorption force) inogadzirwa, yakasimba "kudzvanya" chinhu pachuck.
5.Maintain adsorption: Mushonga wejenareta unoshanda uchienderera mberi kana kuti unochengetedza chivharo chemukati mukati mechuck kuburikidza nevhavha yenzira imwe muvhavha yevhavha kana tangi yekuchengetedza tangi, nokudaro kuchengetedza simba rekunamatira.
6.Kusunungura workpiece: Pazvinenge zvakakodzera kusunungura chinhu, hurongwa hwekutonga huchavhara nzvimbo yevacuum. Kazhinji, mhepo yakapoteredza inodzoserwa muimba yechuck kuburikidza nevhavhavha yakaputsika. Dzvinyiriro mukati nekunze kwe chuck inodzokera kune yakaenzana (zvese pamhepo yemhepo), simba rekunamatira rinonyangarika, uye chinhu chinogona kuburitswa.
Kubva pane izvi, zvinogona kugumiswa kuti zvakakosha zvevacuum chuck mukubata workpiece ndezvi:
1.Kuisa chisimbiso: Kuvhara kwakanaka pakati pechuck lip uye pamusoro pechinhu chinhu chinodiwa pakugadzira imba yevacuum inoshanda. Pamusoro pechinhu chacho chinoda kunge chakatsetseka, chakati sandara, uye chisingapindike (kana kuti chisina micropores).
2.Vacuum Degree: The vacuum level (negative pressure value) iyo inogona kuwanikwa mukati me chuck inobata zvakananga simba rekutsvaga simba. Iyo yakakwirira iyo vacuum dhigirii, iyo yakakura simba rekushambadza.
3.Effective Adsorption Area: Nzvimbo iri mukati memuromo wechuck iyo inonyatsosangana nechinhu. Iyo yakakura nzvimbo, iyo yakakura simba rekushambadza.
4.Material Adaptability: The chuck material inofanirwa kukwanisa kuenderana nepamusoro pemaitiro echinhu chiri kubatwa (smooth, rough, porous, oily, etc.) pamwe chete nenharaunda (tembiricha, makemikari zvinhu).
CNC Vacuum Chuck
II. Nzira dzekuchengetedza vacuum chucks:
1.Daily kuongorora uye kuchenesa:
Kuchenesa pamusoro pevacuum chuck: Pamberi uye mushure mekushandisa kwega kwega kana panguva dzenguva dzose (zvichienderana nemamiriro ekushanda), shandisa jira rakachena rakapfava kana jira risina kuruka rakanyikwa mumvura kana neutral cleaner kupukuta muromo wemuromo uye kushanda kwekapu yekusveta. Usashandise organic solvents (yakadai seacetone, peturu), asidhi yakasimba kana yakasimba base cleaners, sezvo inosvibisa zvinhu zverubha, zvichikonzera kuoma uye kuputika.
Bvisa zvinhu zvekunze: Ongorora uye bvisa guruva, marara, mafuta emafuta, zvinwiwa zvekucheka, welding slag, nezvimwewo kubva pamuromo wekapu yekusveta, migero yemukati, uye pamusoro pechinhu chiri kusvetwa. Izvi zvinogona kukanganisa kushanda kwekuvhara.
Tarisa kuisa chisimbiso kutendeseka: Ongorora nemaziso kune chero kukuvadzwa, kutsemuka, kukwenya, kana deformation pamuromo wechuck. Pakuisa chinhu chacho, nyatsoteerera kune chero mhepo inovhuvhuta inonzwika uye tarisa kana iyo vacuum geji yekuverenga inogona kukurumidza kusvika nekuchengetedza kukosha kwainotarirwa.
2.Kugara uchiongorora zvakadzama:
Tarisa kupfeka: Nyatsoongorora miromo yevacuum chuck, kunyanya mipendero inosangana nechinhu. Pane here zviratidzo zvekunyanya kupfeka zvakadai sekutetepa, kupfanha, kuputika, kana nicks? Kupfeka kunogona kuderedza zvakanyanya kuvhara uye kunamatira zvivakwa.
Tarisa kuchembera: Tarisa uone kana chuck zvinhu zvaoma, brittle, kurasika elasticity, kutsemuka kwakatsemuka, kana kuratidza kushanduka kwakakura (sekushanduka yero kana chena). Ichi chiratidzo chekuchembera kwezvinhu.
Tarisa mabatanidzo: Ita shuwa kuti machuck akanyatsonamirwa kune machuck holders, uye kuti machuck holders akabatana zvakachengetedzeka kune vacuum pombi, pasina kusununguka kana kubuda kwemhepo. Zvakare, tarisa kana izvo zvinobatanidza zvinokurumidza zviri mumamiriro akanaka.
Ongorora pombi yevacuum: Tarisa uone kana hose yevacuum inobatanidza chuck yasakara (ichiita kuoma, kutsemuka), yakatsetseka, yakabhenda, yakavharika kana kukuvara nekubuda kwemhepo.
3. Replacement uye Maintenance:
Dzorera nenguva: Kana iwe ukaona kuti vacuum vacuum chuck yakasakara zvakanyanya, yakakuvadzwa, yachembera zvakanyanya, yakaremara zvachose, kana ine mavara akasindimara akaoma kuchenesa, unofanira kuitsiva nekukurumidza. Usayedze kugadzirisa iyo yakakuvadzwa chuck, sezvo izvi zvinogona kutungamira kune njodzi dzekuchengetedza uye kusagadzikana kuita. Kazhinji, zvinokurudzirwa kuseta hurongwa hwekutsiviwa hunoenderana nehuwandu hwekushandisa uye mamiriro ekushanda (senge mwedzi yese ye3-6 kana kupfuura kakawanda).
Spare parts reserve: Chengetedza chitsama chezvikamu zvakasara zvezvinowanzo shandiswa chucks kuderedza nguva.
Kuisirwa chaiko: Paunenge uchitsiva vacuum chuck, ita shuwa kuisirwa kwakaringana, zvine mwero kusimba simba (kudzivisa kusimba kwakanyanya kunogona kukuvadza chuck kana simba risina kukwana rinogona kukonzera kubuda kwemhepo), uye pombi yekubatanidza inofanira kunge isina kukanganisa.
Kuchengetera: Iyo backup chuck inofanirwa kuchengetwa munzvimbo inotonhorera, yakaoma, uye ine rima, kure nekupisa kunopisa, ozone masosi (senge motors, high-voltage equipment), uye makemikari. Dzivisa kudzvanya kana kuremara.
4.Preventive Maintenance uye Mhosva Resolution:
Kufananidza kusarudzwa: Sarudza mhando yakakodzera yevacuum chuck (flat, corrugated, elliptical, sponge suction cup, etc.), zvinhu (NBR nitrile rubber, silicone, polyurethane, fluororubber, nezvimwewo) uye saizi zvichienderana nehuremu, saizi, zvinhu, mamiriro ekunze, uye mamiriro ekunze (tembiricha, makemikari nharaunda) yechinhu chiri kutorwa.
Dzivisa kuwandisa: Iva nechokwadi chekuti simba rekunamatira (tichifunga nezvekuchengetedza chinhu, kazhinji kanopfuura kaviri kukosha kwakajairika) rinokwana kubata chinhu, uye kudzivirira kuchengeta chuck munzvimbo yakanyanyisa mutoro kwenguva yakareba.
Dzivisa mamiriro akanyanya: Regedza kusiya vacuum chuck iri pachena kune tembiricha yakanyanyisa (pamusoro pemuganho wekushivirira kwezvinhu), yakasimba ultraviolet mwaranzi, ozone, kana makemikari anoparadza kwenguva yakareba.
Dzivisa zvakaomesesa zvinokanganisa / zvimedu: Panguva yekuronga kana kushanda, ona kuti chuck haishandise simba rakawandisa kudhumhana neworkpiece kana tafura pamusoro, uye kudzivirira kukweshwa nezvinhu zvinopinza.
Meiwha Vacuum Chuck
III. Kukanganisa kuongororwa kwevacuum chuck: Kana simba rekunamatira radzikira kana kutadza kubata chinhu, unofanirwa kuferefeta.
Iyo chuck muviri (kupfeka uye kubvarura, kukuvara, kuchembera, tsvina)
Chisimbiso mhete / Joint (inodonhedza)
Vacuum pombi (yakakuvadzwa, yakavharwa, inodonha)
Vacuum jenareta/pombi (kuderera kwekuita, kusefa kuvharika)
Vacuum switch/sensor (kukanganisa)
Vacuum break valve (inodonha kana isina kuvharwa)
Pamusoro pechinhu chiri kuyamwa (porous, chisina kuenzana, chine mafuta, chinofema)
IV. Matambudziko Akajairika eVacuum Chucks:
1.The vacuum chuck haikwanisi kunamatira kune izvo zvinhu?
Zvishandiso zvinofema, kuremara kwepamusoro kwepamusoro, nzvimbo dzekunamatira
2.Ndeupi musiyano uripo pakati pevacuum chuck neelectromagnetic chuck?
| Hunhu | Vacuum Chuck | Electromagnetic Chuck |
| Kushanda Nheyo | Atmospheric pressure musiyano adsorption | Iyo electromagnetic munda inobata ferromagnetic zvinhu, nekudaro ichigadzira kuyamwa. |
| Zvishandiso Zvinoshanda | Yese yakasimba (ine iyo pamusoro yakavharwa) | Chete ferromagnetic simbi (senge simbi, iron, nezvimwewo) |
| Kushandiswa Kwemagetsi | Zvinoda kuenderera mberi vacuuming (ine yakakwira simba rekushandisa) | Inopedza simba chete panguva yekutanga simba-panguva, uye ine simba shoma rekushandisa panguva yekushanda kunotevera. |
| Chengetedzo | Kukundikana kwesimba kunogona kuramba kuchichengetedza adsorption (inoda kuputsika kwevacuum) | Kukundikana kwesimba kunokonzera kurasikirwa kwesimba nekukurumidza (zvinhu zvinogona kudonha) |
| Pamusoro Zvinodiwa | Kutya mavara emafuta uye guruva (izvo zvinogona kukuvadza chisimbiso) | Kusatya mavara emafuta, asi gaka remhepo rinoderedza simba remagineti. |
| Temperature Limitation | High-temperature resistant material (silicone/fluorine rubber) | Kupisa kwepamusoro kunowanzoita demagnetization (kazhinji pasi pe150 ℃) |
| Application Scenarios | Girazi, plastiki, chikafu, zvemagetsi, nezvimwe. | Zvigadziriso zvemuchina, kubata simbi |
Vacuum chuck, sechikamu chakakosha chekushanda mune zvemazuva ano otomatiki kubata uye masisitimu ekugadzira, vakaratidza zvakanakira zvavo senge hunyanzvi hwekuita, kuchengetedza, uye kushandiswa kwakakura. Nekuda kweizvozvo, vakaita basa risingadzoreki muminda yakaita sekugadzirwa kwemagetsi, indasitiri yemotokari, kutakura zvinhu, nezvimwe. Kuburikidza nesarudzo yakakodzera uye kugadzirisa kwesainzi, vacuum chucks haingogone kuwedzera zvakanyanya kushanda kwekugadzira asiwo kuderedza kupfekwa kwemidziyo uye mari yekushandisa.
Kana iwe uchitsvaga yakagadzikana, inogara kwenguva refu uye inodhura-inoshanda vacuum chuck mhinduro, tinogona kukupa iwe-yekumira sevhisi inosanganisira kutungamira kwekusarudza, dhizaini yakagadziridzwa uye mushure mekutengesa-rutsigiro.
Bata yedu tekinoroji timu nekukurumidza kuti uwane yemahara mhinduro yekuongorora uye yakasarudzika quote, uye ita yako yekugadzira sisitimu ishande uye yakavimbika!
Nguva yekutumira: Aug-15-2025
