Kune vane ruzivo machinists, iyo yechinyakare bhuku vise yakajairika. Nekudaro, muhukuru-hukuru hwekugadzira uye yakakwirira-yakanyanya kucheka mabasa, iyo bhodhoro rekuita rekushanda kwemanyorero rave chipingamupinyi pakuwedzera kugadzirwa kwesimba. Kubuda kweiyo pneumatic hydraulic vise kwakanyatso kugadzirisa nyaya iyi. Iyo inobatanidza kurerukira kwemhepo yakamanikidzwa nesimba rakakura re hydraulic tekinoroji, kuwana yakabatanidzwa clamping nzira ye "kugadzira mafuta nemhepo uye kuwedzera simba nemafuta".
I. Kuzarura: Mashandiro Anoita Pneumatic Hydraulic Vise
Meiwha Pneumatic Hydraulic Vise
Chakavanzika chikuru chepneumatic hydraulic viseiri mukati mayo emukati yekumanikidza booster cylinder (inozivikanwawo sekuti booster). Kushanda kwayo inzira yakangwara yekushandura simba:
1.Pneumatic drive:Mhepo yakachena yakamanikidzwa yemufekitori (kazhinji 0.5 - 0.7 MPa) inopinda mukamuri huru yemhepo yebooster cylinder kuburikidza nemagetsi emagetsi.
2. Pressure Doubling:Mhepo yakadzvanywa inotyaira piston yemhepo yakakura, iyo yakabatana nepiston yemafuta diki-diki. Sekureva kwaPascal's musimboti, kudzvanywa kunobata pahombe nediki pistons kwakaenzana, asi kudzvanywa (F = P × A) kunoenderana nenzvimbo. Naizvozvo, kudzvanywa kwemafuta kunobuda neiyo diki-area piston yemafuta inowedzerwa nemakumi akati wandei nguva (semuenzaniso, kuwedzera reshiyo ye50: 1 zvinoreva kuti 0.6 MPa yekumanikidza kwemhepo inogona kuburitsa makumi matatu MPa yeoiri pressure).
3. Hydraulic Clamping:Oiri-yakanyanya-kudzvanywa inogadzirwa inosundirwa muhumburumbira inosungirira yevise, ichityaira shaya inofambiswa kuti ienderere mberi, nekudaro ichishandisa simba rakakura rekumanikidza rematani akati wandei kana makumi ematani kuchengetedza zvakasimba workpiece.
4. Kuzvivharira uye kuchengetedza kumanikidza:Iyo chaiyo-imwe nzira vharafu mukati meiyo sisitimu inozovhara otomatiki dunhu reoiri kana iyo set pressure yasvika. Kunyangwe kana iyo mhepo inopihwa ikagurwa, iyo clamping simba inogona kuchengetedzwa kwenguva yakareba, kuve nechokwadi chekuchengetedzwa kwakakwana uye kuvimbika.
5. Kukurumidza Kuburitswa:Mushure mekugadzirisa kwapera, iyo electromagnetic valve inoshandura chinzvimbo chayo, uye mweya wakamanikidzwa unosundira iyo hydraulic oiri kuti iyerere ichidzoka. Pasi pechiito chekugadzirisa chitubu, shaya inofamba inokurumidza kudzorera, uye workpiece inosunungurwa.
Cherechedza: Maitiro ese anongotora 1 kusvika 3 seconds. Iko kushanda kwese kunogona kudzorwa neiyo CNC chirongwa uye haidi chero kupindira kwemanyorero.
II. Zvina Zvikuru Zvakanakira zvePneumatic Hydraulic Vise
1.Kuvandudza mukubudirira:
Chechipiri chiyero chekushanda:Nekudzvanya kamwe chete, iyo clamp inogona kusimbiswa uye kusunungurwa kakawanda. Kuenzaniswa nemaitiro ekunyora, inogona kuchengetedza makumi emasekonzi enguva yekurovera paminiti. Mukugadzirisa kukuru, kubudirira kwekugadzirisa kunowedzera zvakanyanya.
Seamless otomatiki:Inogona kudzorwa zvakananga kuburikidza neM kodhi yeCNC kana yekunze PLC, uye inogona kubatanidzwa zviri nyore mumitsetse yekugadzira otomatiki uye inochinjika yekugadzira zvikamu (FMS). Ndiyo hwaro hwakakosha hwekuwana "maworkshops asina kurongwa".
2. Simba rekuroverera rakasimba uye kugadzikana kwepamusoro:
High clamping simba:Nekuda kweiyo hydraulic amplification tekinoroji, inogona kupa simba rekurovedzera rinopfuura iro remapneumatic vise clamps. Inogona kubata nyore kugaya kunorema, kuchera uye mamwe mamiriro ekucheka ane mavhoriyamu makuru ekucheka, kudzivirira workpiece kubva pakusunungura.
Kugadzikana kwepamusoro:Simba rekumanikidza rinopihwa neiyo hydraulic system inogara uye isina attenuation, ichibvisa zvachose pesvedzero yekuchinja kwemhepo. Iyo yekugadzira vibration idiki, inochengetedza muchina chishandiso spindle uye maturusi, uye kuvandudza kunaka kwepamusoro kweiyo yakagadziriswa workpiece.
3. The clamping force inogona kudzorwa:
Inochinjika uye inodzoreka:Nekugadzirisa iyo yekupinza mhepo yekumanikidza, iyo yekupedzisira yekubuda kweoiri kudzvanywa inogona kunyatso dzorwa, nekudaro kunyatsoisa iyo clamping simba.
Kudzivirira workpieces:Kune aruminiyamu alloys, dzakatetepa-madziro akakomberedzwa, uye chaiyo zvikamu zvinokonzeresa deformation, yakakodzera clamping simba inogona kusetwa kuve nechokwadi chekubata kwakasimba uku uchidzivirira zvakakwana chero kukuvara kana deformation yezvishandiso.
4. Kusawirirana uye Kuvimbika:
Kubvisa kukanganisa kwevanhu:Simba uye chinzvimbo chekushanda kwega kwega kusungirirana kwakafanana, kuve nechokwadi chekuenderana kwekugadzirisa kwese chikamu mukugadzirwa kwehuwandu, uye zvakanyanya kuderedza chiyero chakaraswa.
Deredza simba rekushanda:Vashandi vanosunungurwa kubva pakudzokorora uye kushanda nesimba kwemuviri. Ivo vanogona kushandisa michina yakawanda panguva imwe chete uye vanotarisa pane yakakosha maitiro ekutarisa uye yemhando yekuongorora.
III. Mamiriro ekushandisa ePneumatic Hydraulic Vise
CNC Machining Center:Iyi ndiyo puratifomu yayo huru, kunyanya kune yakatwasuka kana yakachinjika machining nzvimbo inoda akawanda maworkstations uye panguva imwe chete kugadzirisa kwezvimedu zvakawanda.
Kugadzirwa kwakawanda muhuwandu hukuru:Semuenzaniso, zvikamu zveinjini dzemotokari, nzvimbo dzedzimba dzemagiya mabhokisi, mahwendefa epakati enharembozha, uye ekunze kwemalaptops, nezvimwewo, zvinoda zviuru zvekudzokororwa kudzokororwa mashandiro ekugadzira kwavo.
Mundima yekucheka zvinorema:kugaya kwakakura kwezvinhu zvakaoma-ku-muchina zvakaita sesimbi yeforoma uye simbi isina tsvina inoda simba guru rekurovera kuti rirambe rakasimba rekucheka kuramba.
Automated production line:Inoshandiswa mumitsetse yekugadzira otomatiki uye akangwara ekugadzira zvikamu mumaindasitiri akadai semotokari, aerospace, uye 3C zvemagetsi.
IV. Daily Maintenance
Kunyange midziyo yakanakisisa inoda kunyatsotarisirwa. Kutevera mazano ari pasi apa kunogona kuwedzera zvakanyanya hupenyu hwayo hwebasa:
1. Ita shuwa kunaka kwemhepo sosi:Ichi ndicho chinonyanya kukosha chinodiwa. A pneumatic triplex unit (FRL) - sefa, pressure reducer, uye mafuta mhute jenareta - inofanira kuiswa pakutanga kwenzira yemhepo. Iyo sefa inovimbisa mhepo yakachena uye inodzivirira kusvibiswa kubva pakupfeka booster silinda; iyo inoderedza kudzvinyirira inodzikamisa kupinza kwekuisa; uye jenareta mhute yemafuta inopa lubrication yakakodzera.
2. Gara uchiongorora mafuta e hydraulic:Tarisa hwindo rekapu yemafuta yebooster cylinder kuti uone kuti chiyero chemafuta ehydraulic (kazhinji ISO VG32 kana 46 hydraulic mafuta) iri mukati meyakajairika. Kana mafuta ane makore kana asina kukwana, anofanira kudzorerwa kana kutsiviwa nenguva.
3. Teerera kudzivirira guruva uye kuchenesa:Mushure mekugadzirisa kwapera, bvisa nekukurumidza machipisi nemafuta emafuta pamuviri uye shaya dzevhisi kudzivirira tsvina kuti isapinda munzvimbo inotsvedza, iyo inogona kukanganisa kurongeka nekuisa chisimbiso.
4. Dzivirira kukanganiswa kwakashata:Paunenge uchisunga workpiece, ibate zvinyoro-nyoro kuti udzivise kukanganisa kwakanyanya pashaya dzinofamba, izvo zvinogona kukuvadza mukati memukati chaiwo zvikamu.
5. Kukurumidza Kuburitswa: Kusashanda kwenguva refu:Kana iyo midziyo yakarongwa kuti irege kushandiswa kwenguva yakareba, zvinokurudzirwa kusunungura vise kuti isunungure kushushikana kwemukati uye kushandisa anti-rust treatment.
V. Pfupiso
Thepneumatic hydraulic visehaisi chombo chete; ihwowo mufananidzo wepfungwa dzemazuva ano dzekugadzira: kusunungura basa revanhu kubva kumabasa anodzokororwa uye kuvavarira kwekupedzisira kunyatsoshanda uye kunyatsojeka. Kumabhizimusi ekugadzira machina anoshuvira kuwedzera kukwikwidza uye kuenda kuIndasitiri 4.0, kuisa mari mune yemhando yepamusoro pneumatic hydraulic vise pasina mubvunzo inhanho yakasimba uye inoshanda kune kugadzirwa kwakangwara.
Nguva yekutumira: Aug-28-2025
