Self Centering Vise: A Precision Clamping Revolution Kubva Aerospace kuenda Medical Manufacturing
Mhinduro inoshanda ine 0.005mm kudzokorora kurongeka, 300% kunatsiridza mukudzungudza kuramba, uye kuderedzwa kwe50% mumitengo yekuchengetedza.
Tsanangudzo yeChinyorwa:
Meiwha Self Centering Vise
I. Self centering Vise: The Revolutionary Value yekuvhiringa Traditional Clamping
Mhosva 1: Inonyanya kuzivikanwa yekugadzira mota chikamu
Matambudziko makuru anowanikwa kana uchishandisa vise:
1.Large concentricity deviation: Nzira yechinyakare yevise clamping inoguma nekukanganisa kwemukati kwegiya re 0.03mm, iyo inodarika kushivirira chiyero (≤0.01mm), uye chiyero chezvimedu chakakwira se15%.
2. Kuderera kwekugadzira kushanda zvakanaka: Chidimbu chega chega chinoda maminetsi e8 ekugadzirisa, uye kugadzirisa nguva dzose kunovhiringidza mutsara wekugadzira rhythm.
3.Kusagadzikana kwehutano hwepamusoro: Kudengenyeka kwekugadzirisa kunokonzera kusvibiswa kwepamusoro Ra kuchinja pakati pe0.6 ne1.2 μm, zvichiita kuti 30% iwedzere mari yekutsvaira.
Mhinduro: Kukwidziridzwa kwe-self-centering vise tekinoroji
Core parameters yeSelf Centering Vise:
Centering kururamisa: ± 0.005mm
Repeatability positioning kururama: ± 0.002mm
Maximum clamping simba: 8000N
Yakaomeswa gwara rails (HRC ≥ 60) anti-kupfeka kugona
(Mapoinzi aya anogona kusangana neMeiwhaself centering vise.)
Matanho ekuita chaiwo ekutsiva iyo self centering vise:
1. Kugadziridza mutsara wekugadzira: Tsiva tsika dzechinyakare pa5 machining nzvimbo uye batanidza iyo zero-poinzi inokurumidza-kuchinja sisitimu.
2. Self centering vise ine shark fin-like jaw dhizaini: Iyo yakakosha mazino chimiro inosimudzira kukwesha, kuderedza kucheka vibration (vibration amplitude inoderedzwa ne60%).
Iko kubudirira kunowanikwa maererano nekunyatso, kunyatsoita uye mutengo mushure mekusimudzira iyo self centering vise.
| Index | Asati akwidziridza Self centering vise | Mushure mekusimudzira iyo self centering vise | Kuvandudza muzana |
| Coaxial kukanganisa | 0.03mm | 0.008mm | 73%↓ |
| Single-chidimbu clamping nguva | 8min | 2min | 75%↓ |
| Kukasharara kwepamusoro Ra | 0.6-1.2μm | Kugadzikana ≤ 0.4 μm | kuwirirana |
| Gore negore kurasikirwa kwemarara | ￥1,800,000 | $450,000 | ¥1.35 miriyoni yakachengetwa |
| Kucheka hupenyu | Paavhareji, 300 zvinhu. | 420 zvinhu | 40%↑ |
Mutengo wekudzoreredza weself centering vise update: Equipment investment is ￥200,000, uye mutengo unodzoserwa mukati memwedzi mitanhatu.
Meiwha Self Centering Vise: MW-SC130-007
Meiwha Self Centering vise: MW-SC75-054
II. Yakakosha Mabhenefiti eiyo Self centering vise Clamps: A Triple Breakthrough in Precision, Kubudirira uye Flexibility.
Advantage ye self centering vise 1: Micrometer-level accuracy garandi
Bidirectional screw rod synchronization tekinoroji: Inobvisa unilateral offset, kudzokororwa kwekumisikidza kurongeka ≤ 0.005mm (vhidhiyo yedhiya chiratidzo bvunzo)
Kuenzanisa data ye vibration kuramba pakati peself centering vise uye zvechinyakare vise
| Clamping nzira | Vibration amplitude (μm) | Kukasharara kwepamusoro Ra (μm) |
| Traditional vise | 35 | 1.6 |
| Self centering vice | 8 | 0.4 |
Self centering vise mukana 2: Kubudirira kwakapetwa kaviri neinjini
Self centering vise Quick Change System:
Zero-point positioning inogonesa 2-second switch yeworkpieces
Iyo modular shaya inotsigira kusungirirwa panguva imwe chete kwemaseti akawanda ezvishandiso panguva yekugadzirisa.
Kushandiswa kwenzvimbo kwakawedzera ne40%: Yakadzika pakati, yakakwira dhizaini (100 - 160mm), ichigonesa 5 workpieces kuti igadziriswe panguva imwe chete.
Self centering vise grips mukana 3: Core ye flexible kugadzirwa
Universal adaptability:
Makuhwa akaoma: Kusunga simbi zvikamu / castings (inoenderana nenzvimbo dzakaomarara)
Nyoro Yakapfava: Yakagadzirirwa Silicone Jaw Covha yekudzivirira iyo Yepamusoro Yezvokurapa Implants.
Self Centering Vise Jaws
Self Centering Vise Scheme Layout Dhiagiramu
III. Nhanhatu dzemashandisirwo ezviitiko uye Sarudzo Mienzaniso yeSelf centering vise
| Indasitiri | Typical workpiece | Sikution | Mhedzisiro |
| Aerospace | Titanium alloy wing mbabvu | High-frequency induction heat vise + ceramic-coated shaya | Deformation <0.01mm, hupenyu hwekushandisa hwakapetwa kaviri |
| Kuiswa kwemishonga | Prosthesis yemabvi | Pneumatic self centering vise + Medical-giredhi yakapfava shaya | Surface haina zvikwambo, goho rate → 99.8% |
| Motokari itsva ine simba | Battery box body | Yakasimbiswa rigid hydraulic vise (anti-vibration modhi) | Kudengenyeka kwekugadzirisa kunoderedzwa ne60%, uye nguva yekushanda inoderedzwa ne35%. |
| Precision zvemagetsi | Nharembozha yepakati furemu | Miniature self centering vise ( φ80mm sitiroko) | Nzvimbo yakaderedzwa ne70%, kunyatsoita ± 0.003mm |
Self Centering Vise Structural Diagram
IV. Maintenance Guide yeSelf Centering Vise: Inogona Kuwedzera Self Centering Vise's Service Hupenyu
1.Daily Maintenance Checklist yeVice Grips:
| Self centering vise components | Mipimo yebasa |
| Lead screw guide rail | Daily air pfuti kubviswa guruva + Weekly girizi jekiseni |
| Clamping pamusoro pekubata nzvimbo | Doro kupukuta mvura yekucheka yasara |
| Kutyaira michina | Kuongororwa kwemwedzi wegasi nzira yekuisa chisimbiso kuita (kumanikidza ≥ 0.6 MPa) |
2. Zvitatu zvekuita nekusaita zvekuchengetedza self centering vise
1.Shandisa bhurasho resimbi kuchenesa njanji yegwara → konzera makwara panzvimbo chaiyo
2. Kusanganisa mafuta emhando dzakasiyana siyana → Inotungamira kune gelation uye blockage
3. Kupfuura iyo yakatemerwa clamping simba ne50% → kunozokonzera deformation zvachose
Nguva yekutumira: Aug-09-2025
